Optimizing DC-DC Converters through Interleaved Parallel Magnetic Integration: A Research Review

  • Muhammad Qasim Nawaz Yangzhou University, China
  • Aimal Khan Khan Yangzhou University, China
DOI: https://doi.org/10.31258/ijeepse.7.1.1-21
Abstract viewed: 163 times
pdf downloaded: 64 times
Keywords: DC-DC Converters, Interleaved Parallel Magnetic Integration, Power Electronics, Staggered Parallel Connection

Abstract

One of the main areas of focus for power electronics development nowadays is interleaved parallel magnetic integration technology. On the basis of introducing the staggered parallel connection technology of internal combustion engines and power systems, the staggered parallel connection magnetic integration technology of power electronics is introduced. First, the interleaved parallel magnetic integration technology of various non-isolated and isolated DC-DC converters and their latest research results and applications are introduced; then, the three interleaved parallel technologies of internal combustion engines, power systems, and power electronics are compared; and finally, the current situation is pointed out. In China, research on interleaved parallel magnetic integration technology is not lagging behind internationally, but there is relatively little research on interleaved parallel magnetic integration technology for isolated DC-DC converters. It is recommended that research in this area be strengthened in the future. Looking to the future, the staggered parallel magnetic integration technology of power electronics will develop even more like the staggered parallel technology of internal combustion engines and power systems and make significant contributions to the development of industry and the national economy. Through this exploration, the paper aims to provide a critical analysis of the current state of research, offering valuable insights for engineers, researchers, and industry professionals involved in power electronics and converter design.

References

H. Tarzamni, H. S. Gohari, M. Sabahi, and J. Kyyrä, ‘Nonisolated High Step-Up DC–DC Converters: Comparative Review and Metrics Applicability’, IEEE Transactions on Power Electronics, vol. 39, no. 1, pp. 582–625, 2024.

P. Wright et al., ‘High-speed chemical species tomography in a multi-cylinder automotive engine’, Chemical Engineering Journal, vol. 158, no. 1, pp. 2–10, 2010.

Saito Engines FG-73R5 73cc 5-Cylinder 4-Stroke Gas Radial Engine | Tower Hobbies’.

Z. Sahli, H. Abdellatif, A. Bekrar, and D. Trentesaux, ‘Reactive Power Dispatch Optimization with Voltage Profile Improvement Using an Efficient Hybrid Algorithm’, Energies, vol. 11, p. 2134, 2018.

R. Phukan and S.-Y. Chen, ‘A Survey on Recent Advancements in Magnetic Integration for Power Electronics – Roadmap toward High Density Integration’, Preprints, May 2023.

R. Du, V. Samavatian, M. Samavatian, T. Gono, and M. Jasiński, ‘Development of a High-Gain Step-Up DC/DC Power Converter with Magnetic Coupling for Low-Voltage Renewable Energy’, IEEE Access, vol. 11, pp. 90038–90051, 2023

A. Ali, H. H. H. Mousa, M. F. Shaaban, M. A. Azzouz, and A. S. A. Awad, ‘A Comprehensive Review on Charging Topologies and Power Electronic Converter Solutions for Electric Vehicles’, Journal of Modern Power Systems and Clean Energy, pp. 1–19, 2023.

P. Prajapati and S. Balamurugan, ‘Leveraging GaN for DC-DC Power Modules for Efficient EVs: A Review’, IEEE Access, vol. 11, pp. 95874–95888, 2023.

R. Venugopal et al., ‘Review on Unidirectional Non-Isolated High Gain DC–DC Converters for EV Sustainable DC Fast Charging Applications’, IEEE Access, vol. 11, pp. 78299–78338, 2023.

S.-W. Seo, D.-K. Lim, and H. H. Choi, ‘High Step-Up Interleaved Converter Mixed with Magnetic Coupling and Voltage Lift’, IEEE Access, vol. 8, pp. 72768–72780, 2020.

S. S. Sayed and A. M. Massoud, ‘Review on State-of-the-Art Unidirectional Non-Isolated Power Factor Correction Converters for Short-/Long-Distance Electric Vehicles’, IEEE Access, vol. 10, pp. 11308–11340, 2022.

X.-F. Cheng, C. Liu, D. Wang, and Y. Zhang, ‘State-of-the-Art Review on Soft-Switching Technologies for Non-Isolated DC-DC Converters’, IEEE Access, vol. 9, pp. 119235–119249, 2021.

C. Kang et al., ‘Parameters Optimization of an Intermediate Frequency Isolated SiC Power DC-DC Converter’, IEEE Access, vol. 10, pp. 94808–94817, 2022

J. Chen, M.-K. Nguyen, Z. Yao, C. Wang, L. Gao, and G. Hu, ‘DC-DC Converters for Transportation Electrification: Topologies, Control, and Future Challenges’, IEEE Electrification Magazine, vol. 9, no. 2, pp. 10–22, 2021.

D. J. Perreault and J. G. Kassakian, ‘Distributed interleaving of paralleled power converters’, IEEE Trans. Circuits Syst. I. Fundam. Theory Appl., vol. 44, no. 8, pp. 728–734, 1997.

M. T. Zhang, M. M. Jovanovic, and F. C. Y. Lee, ‘Analysis and evaluation of interleaving techniques in forward converters’, IEEE Trans. Power Electron., vol. 13, no. 4, pp. 690–698, Jul. 1998.

C. Chang and M. A. Knights, ‘Interleaving technique in distributed power conversion systems’, IEEE Trans. Circuits Syst. I. Fundam. Theory Appl., vol. 42, no. 5, pp. 245–251, May 1995

L. Wong Pit, Performance improvements of multi- channel interleaving voltage regulator modules with integrated coupling inductors. Virginia, USA: Virginia Tech, 2001.

X. Peng, Multiphase voltage regulator modules with magnetic integration to power microprocessors. Virginia, USA: Virginia Tech, 2002.

Cai Xuansan, Gong Shaowen.High Frequency Power Electronics, Beijing:Branch Academic Press, 1993.

G. Bloom and R. Severns, ‘The generalized use of integrated magnetics and zero-ripple techniques in switch mode power converters’, IEEE-PESC, pp. 15–33, 1984.

Magnetic-integration techniques in switching power supply’, Transaction of China Electrotechnical Society, vol. 19, pp. 1–8, 2004.

P.-L. Wong, P. Xu, P. Yang, and F. C. Lee, ‘Performance improvements of interleaving VRMs with coupling inductors’, IEEE Trans. Power Electron., vol. 16, no. 4, pp. 499–507, Jul. 2001.

Lu Zengyi, Chen Wei.Magnetic integration of multi-channel staggered parallel flyback converter Proceedings of the CSEE, 2009.

Y. Wong Pxu p, ‘Performance improvements of interleaving VRMs with coupling inductors’, IEEE Trans. on Power Electronics, vol. 16, no. 4, pp. 499–507, 2006

J.-P. Vandelac and P. D. Ziogas, ‘A novel approach for minimizing high-frequency transformer copper losses’, IEEE Trans. Power Electron., vol. 3, no. 3, pp. 266–277, Jul. 1988.

W. T. Tsai Jiun Ren and W. C. Fu, ‘Interleaving phase shifters for critical-mode Boost PFC’, IEEE Trans. on Power Electronics, vol. 23, no. 3, pp. 1348–1357, 2008.

W. Xu Xiaojun and A. Huang, ‘Two- phase interleaved critical mode PFC boost converter with closed loop interleaving strategy’, IEEE Trans. on Power Electronics, vol. 24, no. 12, pp. 3003–3013, 2009.

Y.-P. Su et al., ‘92% high efficiency and low current mismatch interleaving power factor correction controller with variable sampling slope and automatic loading detection techniques’, IEEE Trans. Power Electron., vol. 28, no. 11, pp. 5159–5173, Nov. 2013.

Z. Di, W. Fei, and R. Burgos, ‘Common-mode circulating current control of paralleled interleaved three-phase two-level voltage-source converters with discontinuous space-vector modulation’, IEEE Trans. on Power Electronics, vol. 26, no. 12, pp. 3925–3935, 2011.

O. Garcia, P. Zumel, A. de Castro, and A. Cobos, ‘Automotive DC-DC bidirectional converter made with many interleaved buck stages’, IEEE Trans. Power Electron., vol. 21, no. 3, pp. 578–586, May 2006.

S. Dwari and L. Parsa, ‘An efficient high-step-up interleaved DC–DC converter with a common active clamp’, IEEE Trans. Power Electron., vol. 26, no. 1, pp. 66–78, Jan. 2011.

Y.-S. Roh, Y.-J. Moon, J. Park, and C. Yoo, ‘A two-phase interleaved power factor correction boost converter with a variation-tolerant phase shifting technique’, IEEE Trans. Power Electron., vol. 29, no. 2, pp. 1032–1040, Feb. 2014.

W. Laili, P. Yunqing, and Y. Xu, ‘Design of ultra-thin LTCC coupled inductors for compact DC/DC converters’, IEEE Trans. on Power Electronics, vol. 26, no. 9, pp. 2528–2541, 2011.

L. Wuhua, Z. Yi, and W. Jiande, ‘Interleaved high step-up converter with winding-cross-coupled inductors and voltage multiplier cells’, IEEE Trans. on Power Electronics, vol. 27, no. 1, pp. 133–143, 2012.

G. Xu Huamin and Y. Chunying, ‘Double forward and DC/ DC converter with interleaving and transformer paralleling’, Power Electronics, vol. 33, no. 4, pp. 7–9, 1999.

Y. Yugang, L. Tao, and F. Bencheng, ‘Design criterion for interleaving and magnetically integrated bidirectional DC/DC converters’, Proceedings of the CSEE, vol. 2012.

Y. Yugang, F. Bencheng, and H. Zhanling, ‘Non-DC-bias integrated magnetic components for 4-phase VRM’, Transaction of China Electrotechnical Society, vol. 27, pp. 88–93, 2012.

C. Wei, H. Guichao, and D. Sable, ‘Design of high efficiency, low profile, low voltage converter with integrated magnetics’, IEEE VPEC, pp. 14–20, 1997.

Li Qiang. Low-profile magnetic integration for high- frequency point-of-load converter[D]. Virginia, USA: Virginia Tech., 2011.

Yan Dong. Investigation of multiphase coupled-inductor buck converters in point-of-load applications[D]. Virginia, USA: Virginia Tech., 2009

M. Hui Fern, Low temperature co- fired ceramics technology for power magnetics integration. Virginia, USA: Virginia Tech, 2008.

L. Jieli, R. Charles, and A. Sullivan, ‘Coupled- inductor design optimization for fast-response low voltage DC-DC converters’, IEEE APEC, vol. 2, pp. 817–823, 2002.

A. M. Schultz and C. R. Sullivan, ‘Voltage converter with coupled inductive windings and associated methods U’, S, vol. 362, pp. P3-5, 2002.

S. Wen, L. Pin, and L. Ye, ‘Control design of a bi- directional DC/DC converter for electric vehicle’, Power Electronics, vol. 46, no. 7, pp. 40–42, 2012.

L. Zhiguo, Z. Wanping, and L. Jiefeng, ‘A novel interleaved parallel bidirectional DC/DC converter’, Proceedings of the CSEE, vol. 33, pp. 39–46, 2013.

N. Liqin, J. Dean, and J. L. Patterson, ‘High power current sensorless bidirectional 16-phase interleaved DC-DC converter for hybrid vehicle application’, IEEE Trans. on Power Electronics, vol. 27, no. 3, 2012.

C. Hsieh Yao, C. M. Ren, and C. H. Liang, ‘An interleaved flyback converter featured with zero- voltage transition’, IEEE Trans. on Power Electronics, vol. 26, no. 1, pp. 79–84, 2011.

M. Xinhua, ‘Model analysis and system design of interleaving double-transistor forward converter’, Proceedings of the CSEE, vol. 24, pp. 38–42, 2004.

C. Enhui, Z. Huaguang, and L. Xiuchong, ‘Novel interleaving double switch forward soft switching converter’, Proceedings of the CSEE, vol. 29, pp. 22–27, 2009.

I. W. A. Edori O. S. and Rivers State College of Health Science and Technology, PMB 5039 Port Harcourt, Nigeria, ‘Analysis of the water quality of imonite creek in ndoni, rivers state, Nigeria’, IOSR J. Appl. Chem., vol. 7, no. 1, pp. 06–09, 2014.

L. Wuhua, F. Lingli, and Z. Yi, ‘High-step-up and high-efficiency fuel-cell power-generation system with active-clamp flyback-forward converter’, IEEE Trans. on Industrial Electronics, vol. 59, no. 1, pp. 599–610, 2012.

M. Safayatullah, M. T. Elrais, S. Ghosh, R. Rezaii, and I. Batarseh, ‘A Comprehensive Review of Power Converter Topologies and Control Methods for Electric Vehicle Fast Charging Applications’, IEEE Access, vol. 10, pp. 40753–40793, 2022.

R. Phukan and S.-Y. Chen, ‘A Survey on Recent Advancements in Magnetic Integration for Power Electronics – Roadmap toward High Density Integration’, Preprints, May 2023.

M. Forouzesh, Y. P. Siwakoti, S. A. Gorji, F. Blaabjerg, and B. Lehman, ‘Step-Up DC–DC Converters: A Comprehensive Review of Voltage-Boosting Techniques, Topologies, and Applications’, IEEE Transactions on Power Electronics, vol. 32, no. 12, pp. 9143–9178, 2017.

M. Bhaskar Ranjana et al., ‘Survey of DC-DC Non-Isolated Topologies for Unidirectional Power Flow in Fuel Cell Vehicles’, IEEE Access, 09 2020.

S. Li, "From Moore's Law to Function Density Law," in MicroSystem Based on SiP Technology, S. Li, Ed., Singapore, Springer Nature Singapore, 2022.

P. A. Gargini, F. Balestra, and Y. Hayashi, ‘Roadmapping of nanoelectronics for the new electronics industry’, Applied Sciences, vol. 12, no. 1, p. 308, 12 2021.

S. Paulose, ‘INTERLEAVED BUCK CONVERTER WITH SYNCHRONOUS RECTIFICATION’, 2017.

X. Yang, S. Zong, and G. Fan, ‘Analysis and validation of the output current ripple in interleaved buck converter’, IECON 2017 - 43rd Annual Conference of the IEEE Industrial Electronics Society, pp. 846–851, 2017.

J. Duan, S. Wang, Y. Xu, S. Fan, K. Zhao, and L. Sun, ‘Variable Multiple Interleaved Bi-Directional DC/DC Converter with Current Ripple Optimization’, Applied sciences, vol. 13, no. 3, p. 1744, 1 2023.

E. El-Zohri, H. Saleeb, and K. Sayed, ‘Analysis and design for interleaved ZCS buck DC-DC converter with low switching losses’, International Journal of Power Electronics, vol. 8, p. 210, 01 2017.

A. Mercier, F. Adam, D. Labrousse, B. Revol, A. Pasko, and F. Mazaleyrat, ‘DC-DC converter with GaN transistor and coupled with monolithic ICT sintered by PECS/SPS’, EPE Journal, vol. 29, pp. 1–11, Mar. 2019

T. Azib, M. Bendali, C. Larouci, and K. Hemsas, ‘Fault Tolerant Control of Interleaved Buck Converter for Automotive Application’, International Review of Electrical Engineering, vol. 10, pp. 336–343, 09 2015.

C. Nguyen, H. Cha, D. Bui, and B. Choi, ‘Modified Double-Dual-Boost High-Conversion-Ratio DC-DC Converter with Common Ground and Low-Side Gate Driving’, IEEE Transactions on Power Electronics, vol. PP, pp. 1–1, 11 2021

S. Ohn, X. Zhang, R. Burgos, and D. Boroyevich, ‘Two core implementation of coupled inductor for parallel three-phase power converters’, 2017 IEEE Applied Power Electronics Conference and Exposition (APEC), pp. 898–905, 2017.

W. F, C. Z, P. X, W. Y, and M. X, ‘Numerical simulation of magnetic field for electromagnetic casting of hollow billets’, Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 27, 07, 2005.

Y. Yuan and G. Zhang, ‘Current sharing control of four phase interleaved parallel Buck converter’, in ECITech 2022; The 2022 International Conference on Electrical, Control and Information Technology, 2022, pp. 1–5.

M. Zhang, J. Chen, X. Lan, and C. Xiao, ‘Simulation on staggered parallel boost converter with double integral sliding mode control’, Journal of Physics: Conference Series, vol. 1983, p. 012076, 07, 2021.

T. Zhu, X. Wang, F. Zhao, G. Gao, and G. Torrico, ‘Aggregated Modeling for Paralleled PFC Converters in Three-Phase Data Center Power Systems’, in 2022 International Power Electronics Conference (IPEC-Himeji 2022- ECCE Asia), 2022.

Published
2024-02-29
How to Cite
[1]
M. Q. Nawaz and A. K. Khan, “Optimizing DC-DC Converters through Interleaved Parallel Magnetic Integration: A Research Review”, IJEEPSE, vol. 7, no. 1, pp. 1-21, Feb. 2024.